Multi-size Adjustable Packaging
Simplify Multiple Sized Order Packing by Using Just One Pack Size
Simplify Multiple Sized Order Packing by Using Just One Pack Size
Choosing packaging sizes can be very difficult, you want to include as many sizes as possible to keep unit costs as efficient as possible, but also you have to consider the added complications of many box sizes and the storage and logistics problems of keeping stock replenished at the packing bench. That’s why we’ve been designing adjustable packaging boxes that change size depending on the order you need to pack. Many companies offer boxes with multi-depth creases but we think they are too fiddly and time-consuming to use. To pack orders that change shape and size you need something that changes shape and size too without having to cut and crease and fold and tuck. We designed the perfect pack, want to find out what it is?
Our Size Adjustable eCommerce Box Range
We stock two size adjustable box formats — single wall for lightweight orders, and double wall for heavier or more fragile products. Both are UK manufactured, FSC certified, and contain up to 65% recycled material.
Single Wall Size Adjustable eCommerce Boxes
Our single wall multi-scored eCommerce boxes are the cost-effective solution for online stores packing lightweight to medium weight orders. Multi-depth scoring every 25mm means one box can pack a wide range of order depths without void fill — just fold down to the right depth and seal.
Key features:
- Multi-depth scoring in 25mm increments — fold to the exact depth you need
- Single wall corrugated cardboard — cost-effective for lightweight orders
- UK manufactured from kraft corrugated cardboard
- Up to 65% recycled content — fully recyclable and biodegradable
- Available plain or with custom printed branding
Shop Single Wall Size Adjustable Boxes
Double Wall Size Adjustable eCommerce Boxes
Our double wall multi-scored eCommerce boxes offer the same size-adjustable flexibility with the added strength of double wall corrugated cardboard — ideal for heavier products, fragile items, or anything that needs extra protection in transit.
Key features:
- Multi-depth scoring every 25mm — flexible range of depths from one box
- Double wall corrugated cardboard — significantly stronger than single wall
- UK manufactured from kraft corrugated cardboard
- Up to 65% recycled content — fully recyclable and biodegradable
- Available plain or with custom printed branding
Shop Double Wall Size Adjustable Boxes
Why Use Size Adjustable Packaging?
Most eCommerce businesses end up managing far too many box sizes. You add a size to cover a new product, then another to reduce void fill on a specific order combination, then another for peak season — before long you're managing 8–10 different SKUs, each needing its own storage space, replenishment trigger, and packing bench allocation.
Size adjustable packaging solves this by replacing multiple fixed-size boxes with one or two formats that flex to fit your orders.
The operational benefits:
- Fewer SKUs to manage — one size adjustable box replaces 3–5 fixed size boxes in most operations
- Less storage space — fewer box types means a smaller footprint at the packing bench and in the warehouse
- Less void fill — a box sized to the order needs far less fill material than an oversized fixed box
- Faster packing — no time wasted deciding which box to use; one box fits most orders
- Less material waste — right-sized boxes use less cardboard per order than a fixed size box with excess depth
- Lower shipping costs — a smaller, right-sized parcel can reduce dimensional weight charges on courier services
Custom Printed Size Adjustable Boxes
Both our single wall and double wall size adjustable box formats are available with custom printed branding. Flexo printing in up to 4 colours on brown or white corrugated cardboard — inside, outside, or both.
Custom printed size adjustable boxes give you the efficiency of a multi-size solution with the brand impact of a fully printed unboxing experience. Minimum order quantities apply — get in touch with our team to discuss what's possible for your volumes.
Get a Quote for Custom Printed Size Adjustable Boxes | View Custom Printed Packaging Options
Packaging that Reduces Void Fill
Packaging that eliminates the need to fill spaces in boxes with voidfill material.
We don’t really like voidfill air pillows and crumpled paper, we sell them, but we don’t like them. I think you’d agree that voidfil is an unnecessary cost and one that is harmful to the environment. Added to that it’s difficult and bulky for your customer to dispose of and to be honest doesn’t look very nice does it? Wouldn’t it be great if someone designed a neat and tidy solution that completely removed the need for voidfill? Imagine not having to spend time stuffing crumpled paper or plastic air pillows into the top of your boxes.
Here at Datec we design special packaging that means you don’t have to worry about voidfil, or if you do it’s a lot faster to use! Sometimes you have to use voidfill, sometimes even we can’t avoid the voidfill plague, but we can make it nicer and kinder to the environment. Ask us to help and we’ll give our best shot at eliminating your voidfill, at the least we’ll try and make it nicer for you.
Also Worth Considering
If you're looking to speed up packing and reduce void fill, size adjustable boxes are one solution — but there are others worth knowing about depending on your specific situation:
- SpeedBuild™ Crashlock & Pop-Up Boxes — if packing speed is the priority, crashlock bases erect in seconds with no tape
- Tuftwist® Twist Wrap Mailers — for flat or book-shaped items, twist wraps are size adjustable and require no void fill at all
- eCommerce Packaging Solutions — overview of our full range if you're not sure where to start
H3: Ready to Simplify Your Box Range?
Get in touch with our team and we'll assess your current box sizes, your order profiles, and your packing operation — and tell you honestly whether size adjustable packaging is the right solution for you. We offer samples before you commit to an order.
Get a Packaging Quote | Contact Our Team | Tel: 02476 611234